Woven vs Embroidered Patches – Which is Best for Your Custom Design?
When ordering custom patches, one of the most common questions is: Should I choose woven or embroidered patches? While both are popular for hats, jackets, uniforms, and branding, the difference in their manufacturing process changes the way they look, feel, and last.
In this guide from IronOnEdge.com, we break down the woven vs embroidered patches debate so you can choose the perfect style for your needs.
How They’re Made
Embroidered Patches
- Crafted by stitching thick embroidery threads onto a fabric backing.
- Creates a raised, textured surface with a classic handcrafted feel.
- Perfect for bold and iconic designs with solid colors.
Woven Patches
- Produced by weaving fine threads together on a loom.
- Results in a flat, smooth finish with incredible detail and clarity.
- Ideal for intricate logos, gradients, and small lettering.
Appearance & Detail
- Embroidered patches provide a traditional 3D effect, but are less suited for ultra-fine details or tiny text.
- Woven patches allow for sharper detail, making them perfect for complex artwork and high-definition designs.
Durability
Both types are long-lasting, but:
- Embroidered patches are slightly thicker and more rugged — great for outdoor gear, military uniforms, and sports apparel.
- Woven patches are durable yet sleeker, making them a favorite for fashion brands and promotional products.
Cost Differences
Embroidered patches may cost more for high stitch-count designs.
Woven patches can be more budget-friendly for intricate designs since weaving captures detail without extra stitching.
Popular Uses
Embroidered Patches – Military badges, biker club patches, sports team logos, classic brand emblems.
Woven Patches – Fashion labels, corporate logos, event merchandise, detailed artwork.
Quick Comparison Table
| Feature | Embroidered Patches | Woven Patches |
|---|---|---|
| Texture | Raised, textured | Flat, smooth |
| Detail | Medium | High |
| Durability | Very durable | Durable |
| Best For | Bold, classic designs | Detailed, intricate designs |
| Look & Feel | Traditional, 3D effect | Modern, sleek |
Which Should You Choose?
- Choose embroidered patches if you want a bold, traditional look with a tactile 3D texture.
- Choose woven patches if your design features fine details, small lettering, or complex patterns.
At IronOnEdge.com, we specialize in both custom woven patches and custom embroidered patches for hats, jackets, uniforms, and promotional items. Our team ensures your patches are made with premium materials, vibrant colors, and long-lasting durability.